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Smoothness of the metal surface is one of the primary and most advantageous effects of electro polishing. During the process, a film of varying thickness covers the surfaces of the metal. This film is thickest over micro depressions and thinnest over micro projections. Electrical resistance is at a minimum wherever the film is thinnest, resulting in the greatest rate of metallic dissolution.

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Electropolishing is a reverse plating procedure that entails the electrochemical removal of metal impurities (including carbon, silica, and free iron) from a stainless steel surface. The goal is a smooth surface, devoid of burrs or crevices that attract and trap contaminants. Prior to electropolishing, parts are mechanically prepared to ensure optimal results.

Metal finishing is an important process which helps to prevent and immensely slow down the wear and tear of metal products. Various processes and materials are used for cleaning, plating and etching metallic as well as non-metallic surfaces. With respect to precision tools, the metal finishing process is extremely crucial as it not only helps to achieve the perfect surface but it also enables resistance to corrosion which is an important requisite for maintaining the quality of the precision tool.

Standard Specification for Passivation of Stainless Steels Using Electropolishing. Performance is evaluated by water immersion testing , humidity testing, copper sulfate testing, salt spray testing, and ferroxyl testing. With a quality team in place here at EMI we assure you before we start your parts we will be able to run to your standards.

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The citric acid works by creating complex molecules that bind up many metallic ions that would have the effect of reducing the corrosion resistance of the stainless steel. These complex molecules are typically water soluble in the aqueous solution in which the citric acid is dissolved and they will not redeposit metal ions as mineral acids are known to do.

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ASTM A967 is a trusted method of Passivation. The term ASTM stands for American Society for Testing and Materials. As the name tells, ASTM is the most accepted standard for Passivation of stainless steel. The standard of ASTM A967 is tried and tested time and again. Following are the salient features of this top international standard.

At Electro-Max we offer the best form of metal Pickling the industry has to offer. Our metal pickling process involves several steps to pretreat the weld prior to actually performing the pickling process. This pretreating of the weld removes any residue, foreign substances, markings, dyes, rust, grease or oil.

Oxygen cleaning is a chemical cleaning service offered by Electro-Max, Inc. Typically, this service is performed on products that are intended for oxygen enriched and high purity environments. Other applications include hydrogen and nitrogen enriched environments as well as other various liquid and gas applications.

Passivation is the process by which a stainless steel will spontaneously form a chemically inactive surface when exposed to air or other oxygen-containing environments. The 300 series stainless steel alloys are generally preferred for passivation, as some of the 400 series alloys aren’t the best candidates for the passivation process.

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Electropolishing is a popular electrochemical process that is very effective in removing the sharp edges from the metals and smoothens them. Chemically, it is a process like electroplating. But its impact is just reverse of electroplating. Besides smoothening and streamlining the surface of the metal, it removes even the smallest speck of deformity from the surface of the metal and makes it absolutely smooth surface.

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As a matter of fact, it is the process that removes all the impurities and other contaminants from the metal. Electromax has its own method of conducting this process. The process removes impurities that include scales, oxides of metals, and other impurities that make the metal impure and prevent it from getting the right characteristics.

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In addition, citric acid does not pose the health and environmental hazards that are present with nitric acid. By their very nature, CitriSurf products are non toxic, non-corrosive and biodegradable. Citric acid is the natural organic acid found in oranges and other citrus fruits. EMI specializes in the finishing of stainless steel through a process called Electropolishing and passivation.

Metals are an essential component of the life of every human being. You cannot think about spending a day without using a metal. Very often, progress of a country is often determined by the use of steel by the people of the country. Presence of metal can be experienced everywhere. Usually, metals are available in raw form in the nature.

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