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Passivation is a scientific process that we use to obtain stainless steel in the purest form. It releases contaminants chemically from the surface of the stainless steel. The experts at Electromax find it critical when preparing assemblies that need passivated. The use of various passivation solutions may not only result in distinctions in the form or look, but it may appear in some parts being destroyed.

Passivation is a chemical process to clean stainless steel. The process gets completed in two steps. In the first step, the industries use the chemicals to remove the compounds of iron from the upper layer of the metal. The step is vital as it makes the metal, i.e. stainless less, free from all possibilities of getting corroded.

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Passivation is the process by which a stainless steel will spontaneously form a chemically inactive surface when exposed to air or other oxygen-containing environments. The 300 series stainless steel alloys are generally preferred for passivation, as some of the 400 series alloys aren’t the best candidates for the passivation process.

Passivation of stainless steel is not electroplating, it is a non-electrical process whereby the free iron is chemically removed from the surface of stainless steel or other various alloys. The passivation process prevents the formation of possible corrosion sites and the development of tightly adhering oxides on stainless steel.

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Passivation is the process of treating or coating a metal in order to reduce the chemical reactivity of its surface. In stainless steel, passivation means removing the free iron from the surface of the metal using an acid solution to prevent rust. When the surface iron is removed, the other components of the alloy (primarily chromium, often nickel as well) are left behind as a surface layer over the underlying steel.

The ASME BPE Standard provides requirements for systems and components that are subject to cleaning and sanitization and/or sterilization including systems that are cleaned in place and/or steamed in place and/or other suitable processes used in the manufacturing of biopharmaceuticals. This Standard also provides requirements for single-use systems and components used in the above listed systems and components.

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The standards of ASTM A967 provide specific details of the acceptable methods required for passivating stainless steel. The passivation standards listed in the ASTM document embrace a variety of potential methods and techniques. They also are very specific on such aspects as recommendations and precautions for such things as cleaning, descaling and tests.

Electropolishing is a reverse plating process. Parts are fixtured onto a special rack or basket and then lowered into a specially blended chemical bath. Electrical current is then applied to the part. Instead of adding to the surface imperfections such as impurities, and burrs, and other defects to be removed.

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Smoothness of the metal surface is one of the primary and most advantageous effects of electro polishing. During the process, a film of varying thickness covers the surfaces of the metal. This film is thickest over micro depressions and thinnest over micro projections. Electrical resistance is at a minimum wherever the film is thinnest, resulting in the greatest rate of metallic dissolution.

Electropolishing is a reverse plating procedure that entails the electrochemical removal of metal impurities (including carbon, silica, and free iron) from a stainless steel surface. The goal is a smooth surface, devoid of burrs or crevices that attract and trap contaminants. Prior to electropolishing, parts are mechanically prepared to ensure optimal results.

Metal finishing is an important process which helps to prevent and immensely slow down the wear and tear of metal products. Various processes and materials are used for cleaning, plating and etching metallic as well as non-metallic surfaces. With respect to precision tools, the metal finishing process is extremely crucial as it not only helps to achieve the perfect surface but it also enables resistance to corrosion which is an important requisite for maintaining the quality of the precision tool.

Standard Specification for Passivation of Stainless Steels Using Electropolishing. Performance is evaluated by water immersion testing , humidity testing, copper sulfate testing, salt spray testing, and ferroxyl testing. With a quality team in place here at EMI we assure you before we start your parts we will be able to run to your standards.

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The citric acid works by creating complex molecules that bind up many metallic ions that would have the effect of reducing the corrosion resistance of the stainless steel. These complex molecules are typically water soluble in the aqueous solution in which the citric acid is dissolved and they will not redeposit metal ions as mineral acids are known to do.

ASTM A967 is a trusted method of Passivation. The term ASTM stands for American Society for Testing and Materials. As the name tells, ASTM is the most accepted standard for Passivation of stainless steel. The standard of ASTM A967 is tried and tested time and again. Following are the salient features of this top international standard.

At Electro-Max we offer the best form of metal Pickling the industry has to offer. Our metal pickling process involves several steps to pretreat the weld prior to actually performing the pickling process. This pretreating of the weld removes any residue, foreign substances, markings, dyes, rust, grease or oil.

Oxygen cleaning is a chemical cleaning service offered by Electro-Max, Inc. Typically, this service is performed on products that are intended for oxygen enriched and high purity environments. Other applications include hydrogen and nitrogen enriched environments as well as other various liquid and gas applications.